Nature Stone Cladding Omega System

How to ensure the accuracy of material modification and processing during the Omega coating process of the Omega coating system bracket?

During the Omega coating process of the Omega coating system bracket, Jiangsu Aozheng Metal Products Co., Ltd. strictly follows high-standard quality control processes to ensure the accuracy of material modification and processing. Our approach is mainly reflected in the following aspects:
High-precision material selection and testing: First, we carefully select high-quality raw materials that meet international standards. These materials will be accurately analyzed for chemical composition by advanced equipment such as spectrometers before entering the warehouse to ensure that the purity and stability of the materials meet the stringent requirements of the Omega coating system. Through a strict 99.99% inspection rate, we effectively eliminate any raw materials that do not meet the standards, laying a solid foundation for subsequent processing.
Advanced processing technology: During the processing stage, we use the most advanced CNC machining centers and precision machining equipment to accurately process the Omega bracket. Whether it is drilling, cutting or bending, each step of the operation is strictly performed in accordance with the preset precise parameters to ensure the dimensional accuracy and shape consistency of the bracket. At the same time, we also pay special attention to the surface treatment of the bracket, and improve the durability and aesthetics of the bracket through fine grinding and anti-corrosion treatment.
Personalized customization and precise control: We provide personalized customization services for the special needs of the Omega cladding system, such as load requirements, three-dimensional adjustability, and expansion bolt fixing methods. After the order is confirmed, we will perform detailed structural calculations according to customer needs and issue a structural calculation report to ensure that the load-bearing capacity and constraints of the bracket are fully in line with the design expectations. During the processing, we will accurately control these key parameters to ensure the stability and safety of the bracket in actual application.
Comprehensive testing and verification: After processing, all Omega brackets will enter our testing laboratory for comprehensive testing including tensile tests, breakage tests, surface testing, and high-precision dimensional testing. These testing projects are designed to verify whether the mechanical properties, durability, and appearance quality of the bracket meet international standards and customer requirements. In particular, for non-destructive testing and high-precision dimensional testing, we rely on advanced testing equipment and technical means to ensure the accuracy and reliability of the test results.
Continuous technical support and services: In addition to the above measures, we also provide customers with continuous technical support and services. During the use of the Omega cladding system bracket, if customers encounter any problems or need further technical support, we will respond quickly and provide professional solutions.
Jiangsu Aozheng Metal Products Co., Ltd. relies on its strict quality control process, advanced processing technology, personalized customization services and comprehensive testing and verification methods to ensure extremely high accuracy in the material modification and processing of the Omega cladding system bracket.

How to ensure that the adhesion between the Omega coating and the Omega coating system bracket substrate meets the design requirements?

In terms of ensuring that the adhesion between the Omega coating and the Omega coating system bracket substrate meets the design requirements, Jiangsu Aozheng Metal Products Co., Ltd. has taken multiple measures to give full play to its technical strength and equipment advantages to ensure the excellent performance and reliability of the product.
We deeply understand that the key to adhesion lies in the compatibility of materials, the quality of surface treatment and the accuracy of installation process. Therefore, in terms of material selection, we will carefully select bracket substrates with high compatibility with it according to the characteristics of Omega coating, ensuring that the two can be closely combined in chemical and physical properties, laying the foundation for strong adhesion.
Using the company's own advanced testing laboratory and a full set of testing equipment, including but not limited to spectrometers for chemical composition analysis, surface detectors to evaluate the surface state of substrates and claddings, and tensile testers and damage testers for strength testing in simulated environments, we strictly monitor every production link to ensure that the surface treatment of substrates and claddings is in the best state, such as through sandblasting, chemical cleaning or mechanical grinding, etc., to improve the surface roughness and cleanliness, thereby enhancing the penetration and bonding of adhesives or adhesives.
During the processing and production process, we follow international standards and customer-specific requirements to conduct 99.99% strict inspections on Omega brackets and their connection parts with claddings to ensure that dimensional accuracy, mechanical properties and load capacity meet design requirements. In particular, for Omega brackets, we ensure that their three-dimensional adjustable design can accurately adapt to different installation environments, and use high-quality expansion bolts and fixing screws to ensure that the brackets are firmly fixed on load-bearing walls and channels, providing solid support for the cladding.
We provide customized structural calculation reports, and carry out accurate calculations of load bearing and constraints for specific application scenarios of customers, ensuring that the Omega cladding system can withstand loads up to 400N and meet the requirements of stone thickness within the range of 20-50 mm, while maintaining excellent adhesion.
Jiangsu Aozheng Metal Products Co., Ltd. ensures that the adhesion between the Omega cladding and the Omega cladding system bracket substrate meets and exceeds the design requirements through selected materials, strict testing, fine processing and customized services, providing customers with safe, reliable and efficient solutions.